Process Safety Management Practice Exam
Process Safety Management Practice Exam
About Process Safety Management Exam
A Process Safety Management (PSM) Certification proves your ability to manage safety in industries like oil, gas, chemicals, and manufacturing. It helps you understand risks, avoid accidents, and improve safety at work. This certification shows employers that you know how to follow safety rules, plan responses, and manage hazards. Job seekers can use it to apply for safety officer, EHS engineer, and plant safety roles. It is highly valued in India and globally where safety laws are strict. The certification boosts your career by proving your commitment to workplace safety and reducing costly risks for companies.
Who should take the Exam?
This exam is ideal for:
- Safety officers and engineers
- Chemical and mechanical engineers
- EHS (Environment, Health & Safety) professionals
- Plant and operations managers
- Process and production engineers
- Maintenance managers
- Graduates aiming for safety roles in industry
Skills Required
- Hazard identification and risk analysis
- Safety documentation and process information
- SOP and emergency planning
- Mechanical integrity and inspections
- Change management (MOC)
- Compliance and audit readiness
- Incident investigation and response planning
Knowledge Gained
- How to identify risks and prevent accidents
- Writing and reviewing safety procedures
- How to prepare for and handle emergencies
- Rules and laws around safety in India and abroad
- Investigating incidents to avoid future problems
- Planning safety checks and audits
- Promoting safety culture in a workplace
Course Outline
The Process Safety Management Exam covers the following topics -
Domain 1 - Introduction to Process Safety Management
- What is PSM?
- Importance in industries
- Legal and regulatory background (e.g., OSHA, Factories Act in India)
Domain 2 - Hazard Identification and Risk Assessment
- Types of hazards (chemical, physical, operational)
- HAZOP and What-If Analysis
- Risk matrix and scoring
Domain 3 - Process Safety Information
- Equipment specifications
- Process flow diagrams and control systems
- Safety Data Sheets (SDS)
Domain 4 - Operating Procedures
- Standard Operating Procedures (SOPs)
- Safe work practices
- Start-up, shutdown, and emergency procedures
Domain 5 - Training and Performance
- Safety training essentials
- Competency and refresher programs
- Human error and performance tracking
Domain 6 - Mechanical Integrity
- Equipment inspection and maintenance
- Non-destructive testing
- Maintenance recordkeeping
Domain 7 - Management of Change (MOC)
- What is MOC?
- Change impact analysis
- Communication and documentation
Domain 8 - Incident Investigation
- Root Cause Analysis (RCA)
- Reporting and corrective actions
- Learning from near misses
Domain 9 - Emergency Planning and Response
- Fire and explosion planning
- Evacuation procedures
- Safety drills and coordination
Domain 10 - Compliance Audits and Continuous Improvement
- PSM audits and checklists
- Safety performance indicators
- Safety culture and leadership
